上海大学学报(自然科学版) ›› 2025, Vol. 31 ›› Issue (1): 58-67.doi: 10.12066/j.issn.1007-2861.2541

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CVI 过程中三向正交预制体孔隙结构的演变及气体扩散行为

肖佳文, 杨 敏, 姚 敏, 黄成杰, 李 红, 任慕苏, 孙晋良   

  1. 上海大学 复合材料研究中心, 上海 200444
  • 收稿日期:2023-05-10 出版日期:2025-02-28 发布日期:2025-03-02
  • 通讯作者: 杨 敏 (1983—), 女, 副研究员, 博士, 研究方向为碳/碳复合材料. E-mail:ym2008@shu.edu.cn

Evolution of pore structure and gas diffusion behavior of three-dimensional orthogonal preforms during CVI process

XIAO Jiawen, YANG Min, YAO Yumin, HUANG Chengjie, LI Hong, REN Musu, SUN Jinliang   

  1. Composite Materials Research Center, Shanghai University, Shanghai 200444, China
  • Received:2023-05-10 Online:2025-02-28 Published:2025-03-02

摘要: 为探究碳纤维预制体孔隙结构对碳/碳材料致密化效率的影响, 以织造参数不同的 3 种三向正交预制体为研究对象, 采用相同的化学气相渗透 (chemical vapor infiltration, CVI) 工艺致密化, 并研究气体在纤维束内、纤维束间孔隙中的扩散行为, 探究不同类型孔隙对增重速率的影响. 借助 ImageJ 软件计算 CVI 后 3 种预制体中纤维束内规则化模型孔隙的演变; 借助显微观测法获得预制体参数, 定量计算模型孔隙通道面积及气体扩散系数. 研究结果表明, 气体在纤维束内孔隙中扩散时, 前期发生Fick 扩散, 后期以Knudsen 扩散为主, 束内孔隙数量主要通过影响前期增重速率来影响孔隙填充; 纤维含量低的A3 预制体中束间孔隙率高, 孔隙截面积大, 具有更高的扩散系数, 束内单丝按同心圆式排列, 在 CVI 过程中易形成闭孔, 气体在纤维束间孔隙处主要发生 Fick 扩散, 扩散系数主要受扩散通道面积和孔隙率影响,并对后期增重速率产生影响.

关键词: 碳纤维预制体, 孔隙结构, 化学气相渗透 (chemical vapor in?ltration, CVI) 致密化, 气体扩散

Abstract: To investigate the effects of the pore structures of carbon fiber preforms on the densification efficiency of carbon/carbon materials, three types of three-dimensional orthogonal preforms with different weaving parameters were investigated. The same chem-ical vapor infiltration (CVI) process was used to densify and study the diffusion behavior of gas in the pores within and between the fiber bundles, and the effects of different types of pores on the weight gain rate were explored. ImageJ software was used to calculate the evolution of the regularized model pores within the fiber bundles in the three types of preforms following CVI. In addition, the pore channel area and gas diffusion coefficient of the model were quantitatively calculated using a microscopic observation method. The results indicate that when gas diffuses into the pores of the fiber bundle, Fick diffusion occurs in the early stage and Knudsen diffusion dominates in the later stage. The number of pores in the bundle affects the weight gain rate in the early stage, which in turn leads to pore filling. The A3 preform with low fiber content has high inter-bundle porosity, a large-pore cross-sectional area, and a higher diffusion coefficient. The monofilaments inside the bundle are arranged in a concentric circle, which easily form closed pores during CVI. The gas mainly undergoes Fick diffusion in the pores between the fiber bundles, and the diffusion channel area and porosity affect the diffusion coefficient, which in turn affects the subsequent weight gain rate.

Key words: carbon ?ber preforms, pore structure, chemical vapor in?ltration (CVI) densi?cation, gas di?usion

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