Journal of Shanghai University(Natural Science Edition) ›› 2024, Vol. 30 ›› Issue (3): 373-389.doi: 10.12066/j.issn.1007-2861.2404

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Ecofriendly phosphorus-tin composite synergistic flame retardant: preparation and application in polyvinyl chloride

CHEN Liquan1, HONG Jianting1, NING Lixin1, PENG Yuqing1, LI Aijun1, MA Dianpu2, WANG Jinhe3, LIU Liqi1   

  1. 1. School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China; 2. R&D Center, Yunnan Tin Industry Group (Holding) Co. Ltd., Kunming 650200, Yunnan, China; 3. College of Sciences, Shanghai University, Shanghai 200444, China
  • Received:2022-03-29 Online:2024-06-30 Published:2024-07-03

Abstract: This article presents a synthetic method for tin phytate-coated zinc hydrox-ystannate (ZHS@Sn-Phyt) particles with different ratios, which were incorporated into soft polyvinyl chloride (PVC) as a composite synergistic flame retardant. The synthe-sized ZHS@Sn-Phyt particles were characterized by X-ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and thermogravimetric analysis. The results revealed that a stable coating structure was formed in the form of Sn—O—P—O—Zn ionic bonds at the interface between the zinc hydroxystannate (ZHS) surface and the tin phytate (Sn-Phyt) coating layer. The PVC composites were evaluated through limiting oxygen index (LOI), cone calorimetry, and mechanical studies. When the mass ratio of ZHS@Sn-Phyt in the flame retardant was 1∶9, the best flame retardant properties of PVC were achieved, indicating that combining phosphorus and tin results in a better synergistic flame retardant effect. The LOI of the PVC/ZHS@Sn-Phyt composite was 1.6% higher than that of the PVC composite with only ZHS (without the Sn-Phyt coating). Moreover, the peak heat release rate and total heat release decreased by 18.9% and 31.7%, respectively. In addition, the carbon residue rate increased by 6.1% and the total smoke release of PVC/ZHS@Sn-Phyt and PVC/ZHS were similar. Both the tensile strength and the elongation at break of PVC/ZHS@Sn-Phyt were also better than those of PVC/ZHS at 26.79 MPa and 296.5%, respectively. Thus, this study provides a method for preparing efficient and green flame retardants for PVC. The phosphorus/tin-based synergistic flame retardant prepared by our method has the advan-tageous characteristics of ecofriendliness and simplicity of the preparation process.

Key words: tin phytate, zinc hydroxystannate, polyvinyl chloride, ?ame retardant, environmentally friendly

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