上海大学学报(自然科学版) ›› 2017, Vol. 23 ›› Issue (4): 575-582.doi: 10.12066/j.issn.1007-2861.1931

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基于实时过程管理的智能化焊接管控系统

曾俊冬1, 冯文超1, 徐昇2, 付敬奇1   

  1. 1.上海大学机电工程与自动化学院, 上海 200444; 2. 江南造船(集团)有限责任公司, 上海 201913
  • 收稿日期:2017-02-23 出版日期:2017-08-30 发布日期:2017-08-30
  • 通讯作者: 曾俊冬(1976—) 男, 博士研究生, 研究方向为智能制造、智能电网. E-mail: 13371896049@189.cn
  • 作者简介:曾俊冬(1976—) 男, 博士研究生, 研究方向为智能制造、智能电网. E-mail: 13371896049@189.cn
  • 基金资助:

    上海市科委地方院校能力建设资助项目(14110500900, 15110500900)

Intelligent welding control system based on real-time process management

ZENG Jundong1, FENG Wenchao1, XU Sheng2, FU Jingqi1   

  1. 1. School of Mechatronic Engineering and Automation, Shanghai University, Shanghai 200444, China;
    2. Jiangnan Shipbuilding (Group) Co., Ltd., Shanghai 201913, China
  • Received:2017-02-23 Online:2017-08-30 Published:2017-08-30

摘要:

针对船舶、锅炉等焊接作业生产过程中采用人工管控方式所导致的信息孤岛化及管理松散化问题, 设计了一种完备的焊接生产数字化管控系统, 将焊缝数据采集、生产管理、质量评估等功能进行模块化处理, 利用互联网对焊接生产全过程进行整体化的实时管控. 所设计的焊接生产数字化管控系统覆盖了焊接过程的生产环节, 对焊接质量进行了量化的评估. 系统运行结果表明, 焊接生产过程的信息化管控能有效降低人工管控的不足, 对于提升焊接作业质量起到了很好的效果.

关键词: 过程管控, 信息管理, 质量评估, 焊机

Abstract:

For information isolated island and loose management caused by artificial control in the welding process in ship building and boilers production, a digital control system is designed for welding, including data acquisition, production management and quality evaluation. The system is controlled comprehensively in real-time via internet. The design covers production of the welding process and quantitative evaluation of welding quality. The results show that the digital controlled welding system can effectively reduced efficiency caused by manual control, improving welding quality.

Key words: information management, process control, quality assessment, welding machine